Body Shop Equipment

Product Details:

Paint Booths has been a mandatory equipment in bodyshop. They are used to ensure dust free operation during the painting process so that the quality of the painting is improved. It has a paint baking facility for proper drying of painted area.This helps in getting factory finish paint quality. It prevents the operator from inhaling the hazardous paint fumes.

ATS ELGI paint booth is designed to cater to all painting requirements for both water and solvent borne paints. Our paint booth distinguishes itself for high performance , low power consumption , high reliability and ease of operation. We have different configurations of paint booth to accommodate most of the Indian CARS/SUV/MPV/LCV . The configurations are as follows.

Models:

• Pheonix – 6 Meter
• Pheonix – 6.75 Meter
• Pheonix – 7 Meter with extractor
• Pheonix – 3 Meter component booth

 
Applications:

• CARS / SUV/MPV/LCV
• Suitable for all types of painting applications
• Baking/drying of paints
• All parts can be painted inside the paint booth

 
Features & Benefits:

• Downdraft type
• Dust free painting chamber
• Better velocity for exhaust of paint fumes
• Puff insulated panels for longer life and better heat insulation
• High capacity burner for quick drying of painted area
• Service doors for easy access (only in 7 Meter)
• Improves quality of paint job
• Reduces rework and refinish job thus increases the productivity
• Arrest paint fumes on base filters which controls pollution
• Reduces the safety hazard of operator by reducing the fumes in the chamber
• Higher fuel efficiency during the baking mode

Specification:

Product Details:

There is obvious drift in the automotive paints from the usage of solvent borne paints to water borne paints . Although the water borne paints reduces VOC (volatile organic compound) emissions , but it takes longer drying time than solvent based paints. ATS ELGI smart dry reduces the drying time of water borne paints by creating a turbulent air flow on the painted surface which breaks down the slow moving boundary air and quickens the drying process.

Applications:

• Drying of water borne paints

 

Features & Benefits:

• Low Power Consumption – 0.25 kw/each tower
• Automatic opening & closing of doors
• Certified Flame Proof Motor
• 10 Micron pocket filters
• Can be integrated with any models of paint booth
• Better finish

Product Details:

ATS ELGI Paint booths are used to ensure dust free operation during the painting process so that the quality of the painting is at par. We are Masters in building tailor made Paint booths based on your factory/ project requirements. Our Paint booths can be customized with options like Tunnel Booths, Jumbo Booths, Sperate baking facilities etc.

Updating the advanced technologies, we have designed the booths with variable Air flow technologies, Automated pressure regulations, Touch screen operations etc..
ATS ELGI paint booth is designed to cater to all painting requirements for both water and solvent borne paints. Our paint booth distinguishes itself for high performance , low power consumption , high reliability and ease of operation. We have different configurations of paint booth.

Models:

Pheonix (Lx B x H):

• M -(3 x 3.7 x 2.5); (4.5 x 3.7 x 2.5); (6 x 3.7 x 2.5); (6.75 x 3.7 x 2.5); (6.75 x 3.9 x 2.5); (7 x 4 x 2.5); 7 x 3.9 x 2.8); (11 x 5 x 5); (15 x 5 x 5); (17 x 5 x 5)

 

Applications:

• Suitable for all types of painting applications
• Baking/drying of paints

Features & Benefits:

• Downdraft type with Metal/ Civil Base,
• Variable Air Flow Technology,
• Automatic Pressure Balancing,
• Dust free painting chamber,
• Automatic Air velocity adjustment,
• Puff/ Rock Wool insulated panels for longer life and better heat insulation
• High capacity burner for quick raise in Temperature during Baking
• Service doors for personnel Entry - Optional
• Reduces rework and refinish job thus increases the productivity
• 50% reduction in Diesel Consumption since using VFD Control Panel
• Extractor unit - Optional if the exhaust duct is more than 4/5 M in length
• Accelerated Air Flow Systems - Optional for Water Borne Paints.

Additional Information:

• Item Code: TPL
• Production Capacity: 200
• Delivery Time: 2/3 Weeks
• Packaging Details: All the products are bubbled rapped, Wooden Crated with proper insulation to avoid transit damages.

Product Details:

Applications:

• Suitable for all models of passenger cars
• SUV and MPV
• All major crashes can be repaired

 

Features & Benefits:

• Possibility to fix every model present on the market
• Vehicle pinchweld aren’t damaged
• Plastic protection pinchweld aren’t dismounted
• Vehicle is anchored in its most resistant structural points
• Possibility to execute every kind of pull, ideal in case of lateral accident or banana crash.
• Rapid with small accidents
• The vehicle is centred on the board bench, in this way it’s possible to make every kind of measurement ( body or mechanics)
• Possibility to fix the Mc Pherson system and compare the measures of the shock absorbers
• Possibility to measure the engine mounting points.
• Possible to repair cabin & chassis separately
• Controlling each mechanical points through universal jigs
• Possibility to save maximum damaged parts as this system repair in sections
• Easy & accurate replacement of damage body parts where mechanical parts are mounted
• Reduce repair cost and time
• True 10 Ton puller which is effective at all the heights
• 5 Ton lifting capacity suitable to lift all type of passenger cars or LCV’s

Product Details:

Applications:

• Suitable for all models of passenger cars , SUV and MPV
• All major crashes can be repaired

 

Features & Benefits:

• Quick insertion of buffer pads as well as clamps without lifting up the vehicle as it is only 10 mm high from the ground
• Possibility to fix every model present on the market, even commercial ones & SUV, thanks to the optional universal kit.
• Vehicle pinch weld and its plastic protection aren’t damaged, anchoring in the vehicle most resistant structural points,possible to anchor on 4

Mechanic points with the optional Universal anchoring kit.

• Rapid with small accidents
• Compatible with Electronic Measuring system TOUCH, it becomes a very comfortable diagnosis, reparation & certification centre.
• Reduced repair time.
• Reduced repair cost.

Product Details:

ATS ELGI UNIPLAST – staples type, plastic repair kit is the ideal tool to combine all the plastic parts that are damaged. What it really does, is to melt in the plastic a steel wire of 8 tenth, combining and reinforcing in this way all the parts. In this way the repair becomes quicker because the jaws remain under the surface to treat, avoiding thickenings that usually involve conventional systems of repairs. With the system you can also find the 1.7 m charger cable, a cable with the 2 m handle, case to transport the tool and 300 total staples.

Repairs vehicle plastic parts like:

• Bumpers
• Grills
• Head and tail light bases

Features & Benefits:.

• Welder in case with staples – 230 V
• Adjustment of power settings for different hard plastics
• Different staples for reinforcing plastic
• High profitability – avoids replacement by repairing plastic parts

Product Details:

Applications:

• Suitable for all models of passenger cars
• SUV and MPV

 

Features & Benefits:

• Spotter with 100% Copper windings ensuring higher duty cycle for increased productivity
• Single side spot gun with various welding procedures like shrinking, washer
  welding, stud welding, wavy wire etc. are available
• High precision time adjustment
• Step-less current regulation
• Claw puller & Quick Puller for removing all types of dents
• Over heat protection
• Heavy duty cycle

Product Details:

Spot welders find its application in most of the body shop welding applications.It is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current. The gun is pneumatically controlled with adjustable stroke and double function trigger, the first one for clamping and the second one for welding.

• Suitable for all models of passenger cars , SUV and MPV
• Supports new generation steels like Boron , AHSS , HSS , TRIP

Features:

• High squeeze pressure of 420 daN
• Automatic adjustment of welding parameters
• Displays the delivered current after each spot
• Double acting cylinder guns with wide spreading electrodes
• Low weighing extension arms of C-pliers to weld hard to reach areas
• Dual amp setting easy to weld high tensile steels with low welding current
• High welding power
• Low power consumption – saves cost
• High duty cycle : improves quality and increases productivity
• Spot guns are water cooled – increase productivity
• Self aligning electrodes easy to change C arms
• Variety of extension arms – easy accessibility to jobs
• Alerts the operator the quality of each spot (Approved or rejected) – ensures quality
• Data Log feature : can manage and track weld history
• Large LCD display – easy access

Product Details:

Prep Station is basically used for carrying out all preparatory works before painting, Even minor paint jobs can also be done inside this specially designed preparatory booth. During the sanding and putty application mode the air from inside undergoes 3 level of filtration before exhaust. During the primer and paint application mode the air from inside undergoes 4 level of filtration before exhaust.

 

Applications:

• Automotive Bodyshops , Industries
• Sanding & Small painting jobs
• Quick repair bays in body shop

 

Features & Benefits:

• Downdraft type
• 3 sided wall with PVC curtain
• Ceiling filter , base filter , pre-filter and pocket filter
• 3 level of filtration in drying mode
• 4 level of filtration in painting mode
• Pneumatically operated automatic dampener control
• Suitable for minor paint repair jobs , ensures quick repair thus increasing the productivity
• Exhaust air goes through 3 filtration stages thus control pollution
• Less exhaust ducting cost to the customer
• Integral drive on ramp to reduce installation space
• Emergency stop switch
• Flame proof PVC curtains

Product Details:

We have been using traditional technology of transformer based spot welding machines till now but with the introduction of new generation high strength steel it has become difficult to weld as transformer based spot welder do not have sufficient welding power and the duty cycle is also low which results in overheating and affects the quality of weld.

The global automotive aftermarket Body shops have now moved to the next generation inverter based spot welders which are needed to efficiently weld the new generation steel as these Inverter based spot welder have high welding power with low power consumption. These inverter based spot welders can also effectively weld the normal steels.

 

Applications:

• Suitable for all models of passenger cars, SUV and MPV
• Supports new generation steels like Boron, AHSS, HSS, TRIP

 

Features & Benefits:

• High squeeze pressure of 420 daN
• Automatic adjustment of welding parameters
• Displays the delivered current after each spot
• Double acting cylinder guns with wide spreading electrodes
• Low weighing extension arms of C-pliers to weld hard to reach areas
• Dual amp setting easy to weld high tensile steels with low welding current
• High welding power
• Low power consumption – saves cost
• High duty cycle : improves quality and increases productivity
• Spot guns are water cooled – increase productivity
• Self aligning electrodes easy to change C arms
• Variety of extension arms – easy accessibility to jobs
• Alerts the operator the quality of each spot (Approved or rejected) – ensures quality
• Data Log feature : can manage and track weld history
• Large LCD display – easy access

Product Details:

MPFI Cleaner Cum Tester is fully automatic, user friendly, fully programmable, fully functional key board with inbuilt test memory, quick action clamping of injectors, complete with digital displays and controls.

Features & Benefits:

• Flow and equalizing test
• Leakage test
• Spray test
• Ultrasonic test and direct jet

Product Details:

MIG – MAG welders is also known as Metal Inert Gas welding or Metal arc gas welding. They use a continuously fed wire electrode to form an arc and to provide filler metal. A shielding gas is used to shield the weld from atmospheric contamination and oxidation.This type of welding find its application to butt body parts together.

• Suitable to weld steel , stainless steel and aluminium
• Suitable for automobile bodyshops/garages and industries
• Welding of cut open body panels
• Body parts can be joined together
• Spot welding on areas where regular spot welders arm cannot reach

Product Details:

Infrared Dryers are used in body shop for drying painted jobs with better quality at a very short time.In a traditional paint booth the hot air is made to pass on the jobs which will dry it from top-to-bottom. Due to this some moisture will remain inside the layers which will result in improper finish/short life of the job done. Whereas IR dryers uses short wave technology which heats the job from bottom-to-top so that the moisture inside each layer is eliminated which results in quick drying time and ensures long life for the painted jobs.

 

Models:

• 3 Lamp models (IRD3)
• 6 Lamp models (IRD6)

 

Applications:

• Suitable for automotive bodyshops / garages and industries
• For drying putty,primer,paint and clear coat
• For drying single panel jobs

 

Features & Benefits:

• Hydraulic lifter turning around 300 degrees
• Short wave infra red technology
• Automatic distance sensor
• LED display with electronic timer
• Can reach any part of the car including roof
• Reduced drying time with low running cost
• Safer, smarter and faster
• Each lamp can be controlled separately

 

Specifications:

Product Details:

The portable dust extraction system collects the sanding dust in a container and the same can be disposed later. Handling and disposal of the sanding dust becomes easy making the work place clean and safe.

Applications:

• Suitable for dry sanding applications in both automotive bodyshops / garages
• Carpentry works and industries

Features & Benefits:

• High suction capacity of 2.6 m3/min.
• Automatic on-off motor.
• Dual action sander
• Simultaneous usage of dual sanders
• Variable vacuum control
• Long running filter
• Thermal protection device: max. motor working heat 125 ° C.
• Low running costs
• Ensures pollution free environment
• HEPA filtration

Product Details:

Twister – dust extraction are used in garages and in assembly line. The TWISTER is fixed to the wall by means of a supporting bracket and is normally connected to a jointed arm (Pinocchio series) or to a wall-mounted or fixed E.P. control unit by means of a pipe protected by a channel.

The unit is switched on and off by the two gate valves located below the control unit (wall-mounted, fixed or part of the arm).The hoses for extraction of dust from sanding machines or for internal cleaning of vehicles are connected to these gate valves.

When operating, the turbine located above the chamber extracts the dust produced during sanding of primers, resins or similar.The dust is then channeled via the extraction pipe into the chamber and, via the needle felt filter and cyclone, is deposited in the dust container Periodically, according to the type of dust or particles extracted and the frequency of use, the user must empty the dust container into the collecting bin.

 

Applications:

• Suitable for dry sanding applications in both garages and assembly line

Features & Benefits:

• Different arm lengths avaliable (6m , 7m , 8m)
• High suction capacity – 100 m3/h
• Articulated type arm
• Automatic filter cleaning
• 3 phase/1 phase socket available
• FRL unit available
• 2 air connections available
• Ensures pollution free environment
• Life time warranty on filters

Product Details:

ATS ELGI FLATLINER is a complete system for repairing body panels. It allows you to work from outside without removing the parts. It significantly speeds up the worktime and enables you to repair the original body panel without replacement. Major panel dents can be fixed using flatline

Applications:

• Suitable for all models of passenger cars
• SUV and MPV
• Repairs new generation HSS steel

 

Flatliner has the following tools

• Sliding hammer
• FL 80 with pair of single feet
• FL 120 with pair of double feet
• FL 160 with pair of single feet
• Inno puller
• Welding bits and hammers

Product Details:

2D Measuring System is a cost effective measuring and diagnosis system for damaged vehicle. It has a telescopic arm , a digital meter,software and adaptors .The telescopic arms are placed on the damaged points and the digital meter displays the parameter of that particular point. Vehicle reparation can be carried out using CRS 106 or CRS – Qucik bench DT.

 

Applications:

• Suitable for all models of passenger cars , SUV and MPVs.

Product Details:

Spark Plug Tester & Cleaner is a diagonstic unit which is used for analyzing spark plug performance

Applications:

• Passenger cars
• 2 wheelers

 

Features & Benefits:

• In-built tester & cleaner in single unit
• High working pressure
• Easily portable
• Suitable for 2W/PCV

Product Details:

The headlight beam aligner is used for aligning the beams of the motorcycles , LMV’s and heavy vehicles. It is the most versatile and user friendly instrument available. The headlight beam aligner consists of luxmeter which can move in a vertical axis and fixed on a base with wheels allowing it to move horizontally

Applications:

• Passenger cars
• Commercial vehicle
• 2 wheelers

 

Features & Benefits:

• Accurate headlight alignment
• Easy to use
• Analog/Digital luxmeter

Product Details:

Hydraulic body repair kits are ideal for various applications in automotive body repair workshops. Quick-lock feature with lock rings on most components ensure that the kit is fast to assemble, change and disassemble.

 

Applications:

• Suitable for all models of passenger cars , SUVs and MPVs
• Used in all lifting , spreading and pulling application of body repair works

 

Features & Benefits:

• Easy to repair damaged cabin
• Quick repair of damaged parts